Manufacturing Execution System (MES) Software

Simplifying Manufacturing Processes

Are you tired of unexpected downtime within your plant? What about supply chain issues or labor shortages? Are you still collecting manual data? The PlantStar 4.0 Manufacturing Execution System (MES) software, provides both production and process monitoring capabilities which now makes manufacturing headaches become a thing of the past. Production data including Machine and Tool Cycles, Good and Bad Part Counts, Up Time and Down Time, Reject, Assist and Downtime Events and Reasons.
In addition, the PlantStar manufacturing execution system can collect for every shot up to 50 Process Variable Parameters including but not limited to Cycle Time, Shot Size, Injection Pressure, Hold Pressure, Hold Time, Cushion, and Position.

PlantStar Manufacturing Execution System puts you in control of all shop floor data, delivering complete visibility that lets you make proactive decisions to improve your bottom line. With down-to-the-second insight, it’s a better way to collect and, more importantly, utilize data from your machines.

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40%

of our customers have utilized PlantStar for 20+ years

30%

increase in efficiency using PlantStar software

53%

of global manufacturers use real-time reporting to improve productivity

300+

global implementations in the U.S., Canada, Mexico, Europe and China

Industries We Serve

Mid- to large-size operations with discrete manufacturing processes will benefit from PlantStar’s Manufacturing Execution System. Our MES solutions have repeatedly proven to greatly improve manufacturers’ profitability in a variety of industries. Typical applications include;

plastics & rubber
fasteners
medical
life sciences
aerospace
automotive
oil & gas
consumer electronics,
retail equipment & tools
chemicals
construction
paper & printing
textiles & clothing

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Dedicated to Helping People in Manufacturing

After more than four decades in business, we know how crucial it is to simplify processes for the people involved in manufacturing. We’re committed to helping you become a global leader in your industry with a MES solution that delivers where it matters most: your bottom line.

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What Our Customers Say

We chose SYSCON PlantStar to be our MES system as it provided us with a wealth of production and process information, including scheduling, product specification, OEE data, labor and process tracking in a flexible, friendly and real time environment that assist us in achieving our operational excellence goals. Over the years (20+ years) PlantStar had validated that we made the right decision by providing us with great customer service and support coupled with leading edge technology. I would highly recommend their services to any other company that is in the market for MES system

Fourmark Manufacturing

With PlantStar, we’ve reduced our internal and external corrective action reports by 92.8%, with major gains in first-time quality improvements and customer satisfaction. An initial savings of $400,000 was realized within five months of implementation.

Corporate VP, Tier II Automotive Supplier

PlantStar has proved vital to our manufacturing efficiency and introduced the ability to stay connected remotely to make real-time decisions. It has changed the way we operate!

Cole Melton, Director of Operations

We have been a long time customer of SYSCON PlantStar and the response from their support team has always been timely and helpful.

Bill Alwardt

An Industry-Leading, Affordable Manufacturing Execution System

Bringing your company into the digital age by making it simple to monitor production and process data in real time so you get real results.

Simplifying Manufacturing Processes

Industries We Serve

Dedicated to Helping People in Manufacturing

What Our Customers Say

Ready to simplify your manufacturing?

An Industry-Leading, Affordable Manufacturing Execution System

Bringing your company into the digital age by making it simple to monitor production and process data in real time so you get real results.

Simplifying Manufacturing Processes

Industries We Serve

Dedicated to Helping People in Manufacturing

What Our Customers Say

Explore our Resource Center

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How to Increase Manufacturing Efficiency Without Buying More Machines

How Process Monitoring Helps Collect Real-Time Process Data

Ready to simplify your manufacturing?